| Wood Gasification & Charcoal Burning for Pleasure and Profit |
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| This page looks at a series of experiments with an old oil fired boiler, which has been converted to make a wood gas generator and charcoal stove. |
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| About Charcoal and Wood Gasification Charcoal is essentially wood which has been burned in the absence of oxygen. This exothemic reaction drives off all the volatile hydrocarbons leaving a friable substance which is up to 90% pure carbon. Charcoal has many uses as well as barbeques! Charcoal was traditionally used for iron smelting until it was found how to use coke which is derived from coal. Charcoal is used in stick form by artist and the small particles and dust, known as fines, are used as a soil improving substance by gardeners. Activated charcoal is charcoal which has been treated with additional oygen to open up millions of tiny pores within the structure of the carbon. This acts like a sponge or selective filter and will adsorb gases, odours and remove dyes from liquids. The UK uses about 60,000 tonnes of charcoal each year. Sadly most of this (97%) comes from Indonesian Mangrove forests and is leading to the destruction of these forests. Five tonnes of wod are required to make one tonne of charcoal, and 2/3 of the energy stored in the wood is lost to the atmosphere. Charcoal burning in Indonesia may have been a contributing factor to the forest fires which burnt for months in 1997. There are about 400 small scale charcoal burners in Britain perhaps producing 5 tonnes per year. This is produced from sustainable woodland often using coppiced trees. The increase in UK charcoal burning has brought many areas of derelict woodland back into sustainable management, and encouraged the growth of plants, in the newly opened up woods. There is one such wood, 300 metres from my house, and this has been neglected for 50 years. I hope that soon we will be able to get a professional charcoal burner to assist with its future management. One such wood, is Steward Wood in Devon has recently benefitted from an ongoing new woodland management scheme. Click here for information on Coppicing and Charcoal burning in Steward Wood Wood Gas The volatile compounds are flammable in their own right and are collectively known as wood gas or producer gas. They can be burnt as a by product of the charcoal making process and form a very useful alternative fuel. In WW2, many of the cars running in Scandanavia were fitted with wood gasifiers, which were about the size of a dustbin. The producer gas was first filtered and cooled and then piped into the carburettor of the petrol engine. This allowed Norway and Sweden to rema mobile even at the height of the petroleum fuel shortages. Follow these links, for more information: WW2 Wood Gasification.. Building a Wood Gasifier Full constructional details for a stratified, downdraft gasifier, suitable for automotive use. |
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| Some time ago, I managed to find an old oil-fired boiler which was being scrapped and thought that the boiler would make a convenient test bed for some wood gasification and charcoal burning experiments. Various fuels will be tried, including sawmill waste, shredded tree waste, wood chips, peat and general garden compost. The intention is to build a multifuel stove with reasonably constant heat output that can be used for domestic heating purposes and for providing a heat source for a Stirling engine driven generator. |
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| The oil fired boiler is basically an 18" diameter pipe made from mild steel. Around the outside is an annular water jacket with a 1.5" gap. The height of the combustion chamber is 26" and the whole unit stands on a mount so that there is about 12" between the chamber and the ground. A 6" diameter porthole allows access from the front and this is fitted with a 2" diameter glass window so that combustion may be observed. It also gives a convenient access panel for lighting the fuel with the propane torch. The inside of the boiler was first lined with refractory bricks salvaged from some electric storage heaters. These are very high density and act as a heat store. Once lined, the combustion space was reduced to a 9" diameter pentagonal chamber. A 9" stainless steel collander bought for a couple of pounds in a cheap kitchen shop, makes a good hearth to burn the charcoal. A vacuum cleaner motor fitted with a speed controller makes an ideal blower fan. Running on ac mains it generates a very powerful blast, but on 12V dc it gives a gentle fan breeze. |
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